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Stefan cel Mare
University of Suceava
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ROMANIA

Print ISSN: 1582-7445
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WorldCat: 643243560
doi: 10.4316/AECE


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  2/2023 - 10

Optimization of Laminated Busbars in Traction Inverters of Electric Vehicles for Improved Stray Parameters

VENUGOPAL, A. See more information about VENUGOPAL, A. on SCOPUS See more information about VENUGOPAL, A. on IEEExplore See more information about VENUGOPAL, A. on Web of Science, ROBERT, F. See more information about ROBERT, F. on SCOPUS See more information about ROBERT, F. on SCOPUS See more information about ROBERT, F. on Web of Science
 
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Download PDF pdficon (3,989 KB) | Citation | Downloads: 469 | Views: 210

Author keywords
electric vehicle, busbar, optimization, finite element analysis, parasitic capacitance

References keywords
power(19), laminated(15), busbar(14), electronics(10), design(10), inductance(8), ecce(8), stray(7), busbars(5), analysis(5)
Blue keywords are present in both the references section and the paper title.

About this article
Date of Publication: 2023-05-31
Volume 23, Issue 2, Year 2023, On page(s): 85 - 92
ISSN: 1582-7445, e-ISSN: 1844-7600
Digital Object Identifier: 10.4316/AECE.2023.02010
Web of Science Accession Number: 001009953400010
SCOPUS ID: 85164342866

Abstract
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Full text preview
Laminated busbars offer numerous advantages over traditional busbars, cables, and wiring harnesses due to their lower stray inductance, higher capacitance, and compact size. These characteristics make them particularly well-suited for use in electric vehicles, where space is a constraint and reliable power distribution is critical. This study presents the optimization of a laminated busbar for use in an electric car traction inverter. The laminated busbar structure is simulated in the electrostatic, magnetostatic, and thermal domains to optimize its stray parameters and thermal attributes using finite element analysis software. The work has a step-by-step process that includes optimizing insulation material, conductor overlap area, bending of terminals and their combined effect, and reducing the laminated busbar current density and thermal gradient. The results demonstrate that the optimization significantly increases the parasitic capacitance by 14.8%, reduces the stray inductance by 2.73% and thermal gradient by 2.34%, with negligible variation in the stray resistance. This research provides a comprehensive account of the optimization process of laminated busbars for electric vehicle traction inverters.


References | Cited By  «-- Click to see who has cited this paper

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[CrossRef] [Web of Science Times Cited 2]


[2] C. Geng, F. He, J. Zhang, and H. Hu, "Partial stray inductance modeling and measuring of asymmetrical parallel branches on the busbar of electric vehicles," Energies, vol. 10, no. 10, p. 1519, Oct. 2017.
[CrossRef] [Web of Science Times Cited 12]


[3] K. Mitsui and K. Wada, "Analysis of low noise switching waveform considering both laminated bus bar and terminal geometry for AC resistance," in 2020 IEEE Applied Power Electronics Conference and Exposition (APEC), Mar. 2020, vol. 2020-March, pp. 2834-2840.
[CrossRef] [Web of Science Times Cited 2]


[4] B. Yin, L. Du, and J. Peng, "Study on laminated bus bar for high-pulse power converter module," J. Phys. Conf. Ser., vol. 1626, no. 1, p. 012021, Oct. 2020.
[CrossRef] [Web of Science Times Cited 1]


[5] S. Srdic, C. Zhang, and S. Lukic, "A low-inductance sectional busbar for snuberless operation of SiC-based EV traction inverters," in 2019 IEEE Energy Conversion Congress and Exposition (ECCE), Sep. 2019, pp. 6805-6809.
[CrossRef] [Web of Science Times Cited 7]


[6] S. Tiwari, O.-M. Midtgard, and T. M. Undeland, "Design of low inductive busbar for fast switching SiC modules verified by 3D FEM calculations and laboratory measurements," in 2016 IEEE 17th Workshop on Control and Modeling for Power Electronics (COMPEL), Jun. 2016, pp. 1-8.
[CrossRef] [Web of Science Times Cited 16]


[7] B. Yang, Q. Ge, L. Zhao, Z. Zhou, and D. Cui, "Influence of parasitic elements of busbar on the turn-off voltage oscillation of SiC MOSFET half-bridge module," in IECON 2017 - 43rd Annual Conference of the IEEE Industrial Electronics Society, Oct. 2017, pp. 4939-4943.
[CrossRef]


[8] A. D. Callegaro et al., "Bus bar design for high-power inverters," IEEE Trans. Power Electron., vol. 33, no. 3, pp. 2354-2367, Mar. 2018.
[CrossRef] [Web of Science Times Cited 66]


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[CrossRef]


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[11] R. Karthik Rao, P. Babu Bobba, T. Suresh Kumar, and S. Kosaraju, "Feasibility analysis of different conducting and insulation materials used in laminated busbars," Mater. Today Proc., vol. 26, no. 2, pp. 3085-3089, 2020.
[CrossRef] [Web of Science Times Cited 1]


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[CrossRef]


[14] X. Zhang, L. Xin, J. Gao, K. Yang, C. Zhang, and J. Li, "Effects of electrothermal aging on surface morphology and dielectric properties of Poly(Ethylene Terephthalate) in laminated busbars," IEEE Trans. Dielectr. Electr. Insul., vol. 29, no. 4, pp. 1290-1297, Aug. 2022.
[CrossRef] [Web of Science Times Cited 3]


[15] G. Yannan, S. Peng, C. Yumeng, and Z. Zhibin, "A low stray inductance laminated busbar for series-parallel capacitors," J. Phys. Conf. Ser., vol. 1750, no. 1, p. 012014, Jan. 2021.
[CrossRef]


[16] M. C. Caponet, F. Profumo, R. W. De Doncker, and A. Tenconi, "Low stray inductance bus bar design and construction for good EMC performance in power electronic circuits," IEEE Trans. Power Electron., vol. 17, no. 2, pp. 225-231, Mar. 2002.
[CrossRef] [Web of Science Times Cited 168]


[17] H. Wen, W. Xiao, H. Li, and X. Wen, "Analysis and minimization of DC bus surge voltage for electric vehicle applications," IET Electr. Syst. Transp., vol. 2, no. 2, pp. 68-76, 2012.
[CrossRef] [Web of Science Times Cited 16]


[18] M. Wang, G. Wu, S. Hu, and X. He, "A frequency-domain method for stray parameters extraction in arbitrary section of laminated busbars," in 2020 IEEE Energy Conversion Congress and Exposition (ECCE), Oct. 2020, pp. 5081-5084.
[CrossRef]


[19] Y. Xie et al., "Optimization of laminated busbar for three-level NPC topology using SiC module," in 2020 IEEE 9th International Power Electronics and Motion Control Conference (IPEMC2020-ECCE Asia), Nov. 2020, pp. 302-307.
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[20] X. Zhu, D. Su, Y. Zhang, and L. Wei, "Bus Bar Design for EMC performance of power converters in fuel cell electric vehicles," in 2006 IEEE International Conference on Vehicular Electronics and Safety, Dec. 2006, vol. 928, pp. 144-147.
[CrossRef]


[21] J. Wang et al., "Accurate modeling of the effective parasitic parameters for the laminated busbar connected with paralleled SiC MOSFETs," IEEE Trans. Circuits Syst. I Regul. Pap., vol. 68, no. 5, pp. 2107-2120, 2021.
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[22] J. Borsalani, A. Dastfan, and J. Ghalibafan, "A detailed model of a half bridge IGBT power module based on the analytical calculation and measurement for emc study," J. Oper. Autom. Power Eng., vol. 10, no. 1, pp. 28-39, 2022.
[CrossRef]


[23] Jianing Wang, Yu Shaolin, and Xing Zhang, "Effect of key physical structures on the laminated bus bar inductance," in 2016 IEEE 8th International Power Electronics and Motion Control Conference (IPEMC-ECCE Asia), May 2016, pp. 3689-3694.
[CrossRef]


[24] K. Mitsui and K. Wada, "Analysis of clearance effect for perforated terminals isolation of a laminated busbar to parasitic parameters," in 2022 International Power Electronics Conference (IPEC-Himeji 2022- ECCE Asia), May 2022, pp. 1171-1178.
[CrossRef]


[25] M. Bucolo et al., "A comparative analysis of computer-aided design tools for complex power electronics systems," Energies, vol. 14, no. 22, p. 7729, Nov. 2021.
[CrossRef] [Web of Science Times Cited 3]


[26] Z. Wang, Y. Wu, M. H. Mahmud, Z. Yuan, Y. Zhao, and H. A. Mantooth, "Busbar design and optimization for voltage overshoot mitigation of a silicon carbide high-power three-phase T-type inverter," IEEE Trans. Power Electron., vol. 36, no. 1, pp. 204-214, Jan. 2021.
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[27] H. Wen and W. Xiao, "Design and optimization of laminated busbar to reduce transient voltage spike," in 2012 IEEE International Symposium on Industrial Electronics, May 2012, pp. 1478-1483,
[CrossRef]


[28] Z. Gong, Y. Xie, Y. Xu, T. Yuan, and L. Wang, "Low stray inductance busbar design and optimization for SiC-Based three-level device," J. Phys. Conf. Ser., vol. 1345, no. 3, p. 032062, Nov. 2019,
[CrossRef]


[29] M. Khan, P. Magne, B. Bilgin, S. Wirasingha, and A. Emadi, "Laminated busbar design criteria in power converters for electrified powertrain applications," in 2014 IEEE Transportation Electrification Conference and Expo (ITEC), Jun. 2014, pp. 1-6,
[CrossRef]






References Weight

Web of Science® Citations for all references: 351 TCR
SCOPUS® Citations for all references: 0

Web of Science® Average Citations per reference: 11 ACR
SCOPUS® Average Citations per reference: 0

TCR = Total Citations for References / ACR = Average Citations per Reference

We introduced in 2010 - for the first time in scientific publishing, the term "References Weight", as a quantitative indication of the quality ... Read more

Citations for references updated on 2024-04-16 22:26 in 164 seconds.




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